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Aire acondicionado y refrigeración Oferta ABB para HVAC
07 ABB HVAC.fh9 21-01-2004 14:48 Pagina 2 Colori compositi C M Y CM MY CY CMY K HVACHeating, ventilation and air conditioning Components and systems
07 ABB HVAC.fh9 21-01-2004 14:48 Pagina 3 Colori compositi C M Y CM MY CY CMY K New challenges in the airconditioning sector Anyone designing and manufacturing air conditioningequipment and systems is well aware of the expectations oftheir customers, which can be summed up as a need forincreasingly high quality standards to respond to the everchanging market demands for comfort, simple and safe usage,rapid maintenance and high levels of efficiency. Today, however,new and specific needs have arisen alongside the traditionaldemands of the market: a growing awareness of environmentaland energy saving issues, as well as pledges made by industrialised countries at international level, with the resultant provisionof regulations and laws, now call, and will continue to do so, for us to operate in an increasingly determined way accordingto criteria which do not just focus on the initial cost, but firstand foremost take into consideration the advantages offeredby a correct environmental impact, throughout the life of theequipment. These advantages take the form of both overallbenefits for the general public and considerable savings forthe user which, continuing throughout the useful life of theequipment itself, can by far exceed the limited savings whichmay be obtained by purchasing technically outdated solutions. “Energy saving”: the cuttingedge design method The most forward-looking professionals well understand thevalue of modern design, which aims to create “energeticallycorrect” equipment, as they now often termed. The problem,quite the opposite, is finding suitable components on themarket, ones which effectively satisfy the new needs and arereliable; but that are also backed by manufacturers withrecognised experience, who can guarantee the necessary serviceall over the world. With this in mind, ABB offers its organisation as the idealpartner for air conditioning designers and installers, since itis able to offer a full range of products and technologies forpower distribution and automation, as well as professionaland effective service, thanks to an organisation which ispresent in over 100 countries all over the world. Considering some commonly accepted statistical data, forexample the fact that in countries like the United States air conditioning accounts for over 40% of power consumptionand, in general, that motors use the greater part of electricpower consumed by industry and the service sector, it is nothard to understand that any technological improvement inelectric motors and their operation will certainly produceuseful advantages in terms of power and the environment.From this point of view, ABB first of all offers two importantsolutions: high-performance category motors (according to the agreement signed in 1999 by majormanufacturers), which permit power savings of up to 20%,and static frequency converters which, by controlling thestart-up, stopping and speed of fans, compressors and pumpsfar more efficiently than traditional solutions, can lead topower savings of 30% to 60%. Merely as an example, some significant figures show just howvalid new technologies can be: it is estimated that, in general,in one year the use of frequency converters permits a reductionby many tens of thousands of GWh in power consumption,with a consequent reduction of tens of millions of tons ofCO2 released into the environment.
07 ABB HVAC.fh9 21-01-2004 14:48 Pagina 4 Colori compositi C M Y CM MY CY CMY K Functional plant improvement Over and above the evident positive aspects related to energysaving and safeguarding the environment, choosing newproducts and new technologies for air conditioning systemsleads to considerable improvements in the construction andoperation of equipment. If we consider only general aspects, without going into thetechnical details, there are many advantages to be gained fromusing frequency converters: precise regulation of flow rate andpressure; rapid adjustment of pump and fan speeds to varyingoperating conditions; lower consumption at low speeds; operation at variable speed and power, without the need tocontinually stop and restart the system which is on the contraryindispensable in many traditional appliances to maintainoptimum working conditions; reduction of mechanical andelectrical stress on components; less wear and therefore areduction in repairs and time required for maintenance;reduction in the noise produced by the fans; smaller-sizedmechanical components and thus less space required forinstallation; improvement in the power factor, which approaches1 without needing to be compensated by capacitors; eliminationof registers and further reductions in the number ofcomponents. ABB: motors, drives …and much more If high-performance motors and frequency converters are thetwo most specific ABB solutions permitting the achievementof the greatest financial and operational advantages fromHVAC systems, the range of products offered by ABB forair conditioning applications is far wider. First of all the veryextensive range of appliances and systems for low voltagepower distribution, including switchboards in metal and ininsulating material, control, protection and measurementdevices, cabling and connection components, cable ducts,appliance holders and gangways. There is also a very extensivechoice of industrial control, protection and automationproducts: overload cut-out switches, contactors, control andsignalling units, programmable logic controllers, limit switchesand sensors, process instrumentation, as well as soft startersthat mitigate mechanical stress during the startup of pumps and fans working at a fixed number of revolutions. Lastly, it should not be forgotten that ABB can supply buildingautomation systems using the twisted pair bus techniquewhich permit the integration of HVAC systems into a singlemanagement and supervision logic, controlling all thetechnological installations in a building. In order to increasingly effectively satisfy the demands ofprofessionals in this sector, ABB constantly updates thetechnological and functional characteristics of its equipmentand increases its overall range, to ensure that users may inany case find the support necessary to attain their respectivequality, safety and reliability goals. In general, and depending upon the application for whicheach type of equipment is to be used, ABB products arecompliant with the major international standards, in particularwith those in force in Europe and North America, and withthe requirements of the Shipping Bureaus.
07 ABB HVAC.fh9 21-01-2004 14:48 Pagina 5 Colori compositi C M Y CM MY CY CMY K 11 8 10 15 4 5 14 13 1 3 6 1 7 12 13 15 9 18 17 Overview LV motors 1 Standard motors 2 Smoke venting motors Drives 3 LV converters Command and protection 4 Soft-starters 5 Automatic circuit breakers 6 Contactors and thermal overload relays 7 Command and signalling units 8 Programmable logic controllers 9 Isolators B 1 1 3 16 16 1 3 1 3 11 5 6 7 12 9 18
07 ABB HVAC.fh9 21-01-2004 14:48 Pagina 6 Colori compositi C M Y CM MY CY CMY K 1 2 s Building automation systems 10 ABB i-bus twisted pairs bus Enclosures and wiring components 11 Switchboards, distribution boards andcabinet 12 Thermoplastic and halogen free wiringducts 13 Metal trunkings 14 Plastic enclosures 15 Cable trays Process instrumentation and measurements devices 16 Physical measuring instrumentation 17 Actuators and I/P converters 18 Measurement instruments and energymeters 16 3 3 15 13 16 11 8 5 6 7 12 9 18 10 14 16
07 ABB HVAC.fh9 21-01-2004 14:48 Pagina 7 Colori compositi C M Y CM MY CY CMY K Command and protection Circuit-breakers and switches Automatic MCBs (depending on the series): In up to 100 A; Icu up to 25 kAMCCBs (depending on the series): In up to 630 A;Icu 830/414 V c.a.) up to 200 kA Isolators Switch disconnectors: from 16 to 3150 ASwitch fuses: from 16 to 160 AEnclosed safety switches Motor protection and command MCCBs Moulded-case: In up to 630 A; Icu (400 V c.a.) up to 50 kAModular motor starters: regulation field from 0.1 to 100 A Contactors and miniature size contactors For power up to 400 kW (depending on the series) Thermal overload & protection relays Bi-metalElectronic Starters DOL, star-delta, reversing for normal and severe starters Soft starters From 3 A to 1800 A (depending on the series) Command and signalling units(modular and compact versions) Push-buttons, switches, warning lights, luminous floor boxes Programmable logic controllers Logic modules AC010: from 12 to 40 I/O PLCs Up to 1000 I/U in remote configuration Devices for auxiliary functions Electronic timers Electronic industrial relays For current, voltage, temperature, phase controls etc. Equipment mounted components Limit switches and sensors
07 ABB HVAC.fh9 21-01-2004 14:48 Pagina 8 Colori compositi C M Y CM MY CY CMY K Motors and generators LV motors and generators Three-phase induction motors Aluminium, cast iron and steel frames; and efficiency classes Single-phase motors Motors for hazardous area (ATEX) Non-sparking EEX nAIncreased safety EEx eFlameproof EEx d/EEx deDust Ignition Proof (DIP) Special for use with drives Integral motors Smoke venting motors MV motors Induction Modular: output power up to 18000 kWSlip Ring: output power up to 8000 kWRibs cooled: output power up to 2250 kWFlameproof: output power up to 4500 kW Synchronous Output power up to 70 MW DC Motors Output power up to 3200 kW Enclosures and wiring components Sheet-steel boards Boxes, multipurpose enclosures H: from 300 to 1200 mm, W: from 200 to 800 mm,D: from 150 to 300 mm Switchboards and cabinets H: from 1800 to 2200 mm, W: from 400 to 1200 mm,D: from 300 to 1000 mm Wiring components Thermoplastic wiring ducts With vertical slotsFlexible wiring ductsWith lateral knockoutsHalogen free wiring ducts Metal trunkings Terminal blocks assemblies Terminals for remote controls Self stripping connections in A.D.O. technology Screw and spring terminals Faston terminals Power connections Studs
07 ABB HVAC.fh9 21-01-2004 14:48 Pagina 9 Colori compositi C M Y CM MY CY CMY K Drives LV converters PWM technology (ACS50, ACS100, ACS140,ACS160, ACS550, ACH550) For all applications up to 355 kW DTC technology (ACS 800) Power from 1.1 to 3000 kW, voltages from 220 to 600 V, IP00-IP54SingleDrive and MultiDrive Direct current drives DCS series Power from 10 to 20000 kW, voltages from 220 to 1000 V, IP00-IP31SingleDrive and MultiDrive MT converters DTC technology Power from 315 to 5000 kW, voltages from 2.3 – 3.3 to 4.16 kW Process instrumentation Instrumentation for chemical and physicalmeasuring Pressure, differential pressure, level Complete range of smart electronic transmitters, also FieldbusPneumatic transmitters Temperature Field and control panel transmittersThermocouples, thermoresistances and cablesBarriers and remote I/O Flow Electromagnetic flowmetersVortex, SwirlmetersVariable areaThermal mass and Coriolis mass flowmetersSensyflow mass flowmeters for air and gasBattery-powered meters with GSM transmission Liquids analysis Sensors and transmitters for pH/Redox, conductivity,dissolved oxygen, turbidityIon selective, colorimetric and UV monitors Heat computing Control instruments Controllers and recorders Microprocessor based controllersContinuous line and multipoint videographic recordersAnalog and digital indicators Process management Scalable process managementFieldbus applications Regulation and actuation Converters Field I/P converters Actuators Conventional diaphragm actuatorsElectrical actuators Positioners Pneumatic and electro-pneumatic, also Smart
07 ABB HVAC.fh9 21-01-2004 14:48 Pagina 10 Colori compositi C M Y CM MY CY CMY K Other products Building Automation systems ABB i-bus EIB Twisted pair bus Plastic enclosures Consumer units and special enclosures in variousprotection categories Emergency enclosures Modular enclosures for IEC 309-1 sockets Trunking systems Feeder and cable trunkings Industrial trunkings and cable trays Metal distribution boards Switchboards, installation boards, distribution boards,monoblock and kit up to 3200 A Measurements devices Electronic energy meters Single-phase and three-phase meters Measurements instruments Digital and analogue instruments Services Low voltage on line An Internet site that is a real working instrument, dividedinto various sections including indexes of all products,selection and coordination tools, news anddocumentation. Product indexes Full information on the range of control and automationproducts and installation and distribution equipment isavailable either by categories (eg. circuit-breakers) andin alphabetical order so that it can be found at eachvisitor’s ease and needs. Product selection and coordination A range of tools to select the products that best fit ineach specific application, to coordinate them for back-up and motor protection, to choose the most appropriatekits for retrofitting. All are easy and friendly to use. Technical library The multilingual collection of all manuals, catalogues,certificates, drawings, pictures and other documentsavailable for our range of products in each Country. Filesare saved in the PDF format and can be downloaded forfree. The news section provides for the most updatedinformation about products. Contact lists The addresses, e-mails and web sites of ABB localcontacts all over the world to be as close as possible toour customers and always fulfil their expectations.
07 ABB HVAC.fh9 21-01-2004 14:48 Pagina 11 Colori compositi C M Y CM MY CY CMY K Examples of applications Most recent HVAC systems provided with machines equipped with ABB products Castello Sforzesco Milano Primary air conditioning Units Multiscreen cinema Savigliano (CN) Supply/exhaust Fans Glassworks Dego (SV) Fans, chiller compressor Sports hall Roma - EUR AHU Sports hall Bologna AHU Hospital complex Rimini AHU Operating theatres at hospital centre Modena AHU Motor testing room Modena Fans Shopping centre Torino AHU, Fans Shopping centre Cremona AHU, Fans Shopping centre Montebelluna (TV) AHU, Fans Lean rooms for microprocessors Milano Absolut filtering systems Airport Venezia AHU, pumping systems Hotel Park Hyatt Milano AHU Cold storage for meat Thailand Refrigeration machines Pharmaceutical industry (production and laboratories) Brussels Absolute filterng systems, AHU Pharmaceutical industry (production and laboratories) Germany AHU Pharmaceutical industry (production and laboratories) Ireland AHU Ramada Renaissance Hotel Turkey AHU SAS Scandinavia Hotel Denmark AHU Interhotel Palasthotel Germany AHU Hilton International UK AHU Main types of machines equipped with ABB products Air Handling Units -AHU Primary pumping systems Secondary pumping systems Condenser water pumps Chillers Mini Chillers Heat Pumps Split, MultiSplit Direct expansion systems Cooling Towers Condensers Supply/Exhaust Fans Smoke Extract System Roof-Top Fans
07 ABB HVAC.fh9 21-01-2004 14:48 Pagina 12 Colori compositi C M Y CM MY CY CMY K Industrial IT: solutions from ABB Industrial IT describes the ABB group commitment to bridging the gap betweenindustrial and business assets and the information technology (IT) required tointegrate these systems in real time. This initiative spans every facet of ABB, including technology, marketing, strategicpartnerships, and business processes. The Industrial IT concept begins with a portfolio of compatibleproduct “building blocks” for power, automation, andinformation. Bundled with each component is a library ofcharacteristics such as instruction manuals, drawings,configuration tools, etc. supplied in a consistent electronicformat. Together, these characteristics – or aspects – form apowerful software shell called an Aspect Object. Productswhich are tested and certified to this standard are granted thedesignation Industrial IT Enabled. As each certified product is physically installed, its correspondingAspect Object may be copied and pasted into ABB’s architecturefor enterprise integration – the Aspect Integrator Platform(AIP) - providing quick access to the information requiredto configure, operate, evaluate, and optimize the device from one interface. Beyond this reusable,“plug and produce” installation, theWindows-based architecture allowsgrouping of Aspect Objects in easy-to-navigate structures so thatoperations, maintenance, ormanagement personnel can effectively manage each componentwithin the context of its larger system. Numerous benefits are to be had from a high level informationsystem like Industrial IT that would be difficult to achievewith currently available management solutions: in fact, allthe standardized information about characteristics, installation,usage and maintenance are available from the easy-to-usesoftware, as well as technical aspects about devices work.
07 ABB HVAC.fh9 21-01-2004 14:48 Pagina 1 Colori compositi C M Y CM MY CY CMY K Automation Technologies www.abb.com/lowvoltage 1SDC0070027B0201 - gennaio 2004 Printed in Italy 2.000/01-04/CAL